JZ-30 To 60
Our Expertise in Leveling Technology
Leveling machines play a crucial role in various industries by ensuring the flatness and smoothness of metal plates. These machines are essential in sectors such as steel production, aerospace, shipbuilding, and non-ferrous metals. By eliminating internal stresses and correcting surface irregularities, leveling machines significantly improve the quality and precision of metal processing, paving the way for superior end products.
Product Specifications Parameters
Model-Z
JZ-30
JZ-42
JZ-60
Max.criteriom width
400-800mm
400-800mm
400-800mm
Roller diameter
32mm
42mm
60mm
Max.thickness
2.5mm
3.5mm
6mm
Thickness range
0.5-2.5mm
0.8-3.5mm
1-6mm
Leveling rollerquantity
19pcs
(Upper 9pcs/Lower 10pcs)
19pcs
(Upper 9pcs/Lower 10pcs)
15pcs
(Upper 7pcs/Lower 8pcs)
Min.work-piece size
10x60mm
10x70mm
10x90mm
Leveling roller gap
adjust method
Two points manual adjust
Leveling speed
0-6m/min
Voltage
AC3 phase380V50HZ(Orlocal voltage)
Precision Manual Leveling Machines
Welcome to Our Precision Metal Processing Solutions: Introducing the Manual Leveling Machine
Dear Valued Customer,
At [Your Company Name], we are committed to providing you with the highest quality metal processing solutions. Today, we are excited to introduce you to our manual leveling machine, a cornerstone of precision and reliability in the metalworking industry. This machine is designed to meet your needs for accuracy, efficiency, and versatility in metal sheet straightening.
Overview of the Manual Leveling Machine
Our manual leveling machine is an essential tool for businesses that demand precision in metal sheet processing. It is engineered to handle a variety of metal sheets, ensuring that each piece is straightened to meet the strictest standards. With its multiple sets of leveling rollers, the machine eliminates internal stresses and warpage, providing you with a product that is ready for further manufacturing processes.
Why Choose Our Manual Leveling Machine?
-
Precision and Control: Manual adjustments allow for the finest control over the leveling process, ensuring that your metal sheets achieve the exact flatness required for your applications.
-
Versatility: Adaptable to a wide range of metal sheet materials and thicknesses, our machine is suitable for various industries, including automotive, aerospace, construction, and more.
-
Durability and Reliability: Built with robust components, our manual leveling machine is designed for longevity and consistent performance, reducing downtime and maintenance costs.
-
Customization: We understand that every project is unique. That’s why our machine offers customizable settings to accommodate the specific requirements of your metal processing needs.
How It Works
The manual leveling machine operates on advanced roller leveling technology. As the metal sheet passes through, it is subjected to a series of controlled bending forces that remove warping and stress. The manual adjustment feature allows operators to fine-tune the roller position and pressure, ensuring that each sheet is leveled to perfection.
Material Compatibility
We recommend consulting with our team to determine the best metal sheet materials for your specific application. Our machine is designed to handle a variety of materials, but the right choice depends on the intended use and the performance capabilities of the leveling machine.
Adjustment Accuracy
Achieving the desired leveling accuracy is straightforward with our user-friendly manual adjustment system. With careful calibration, you can ensure consistency across all your metal sheets, meeting the high standards required for further processing.
Conclusion
We are confident that our manual leveling machine will become an invaluable asset to your operations. It is a testament to our commitment to quality, precision, and customer satisfaction. If you have any questions or would like to schedule a demonstration, please do not hesitate to contact us. Our team of experts is here to assist you in selecting the best metal processing solutions for your business.
4-HIGH LEVELING PRINCIPLE
- Principle: Utilizes the “elastic deformation” of the material, allowing the sheet to undergo controlled bending between upper and lower rolls, moving in alternating directions to generate multiple bending stress waves.
- Force Distribution: The residual stress from the material’s previous forming processes is supported by the support rolls, with multiple support roll groups working together to significantly improve the stress state during the leveling process, which is beneficial for the transmission of leveling pressure.
- Result: This results in a uniform distribution of the plate’s residual stress, making it suitable for various industries such as engineering machinery, clean energy, automotive, metal structures, new materials, pressure vessels, chemical machinery, and more.
6-HIGH LEVELING PRINCIPLE
- Principle: Similar to the four-high principle, but with additional rolls for more complex material deformation and control.
- Advantage: The six-high design allows for more precise control over the leveling process, especially beneficial for materials with more complex stress patterns or those requiring finer finishing.
- Applications: Ideal for industries where extreme precision and surface quality are required, such as in the manufacturing of high-precision components for aerospace, automotive, or high-end equipment.
Roller Box Draw-Out Technology
- Design: The leveling rolls and support rolls are mounted on a removable plate, which can be taken out from the rear bearing of the upper frame.
- Maintenance and Cleaning: This design allows for easy maintenance and cleaning of the leveling rolls and support rolls as they can be removed from outside the machine, reducing the downtime and labor required for maintenance.
- Efficiency: The roller box draw-out technology enhances the accessibility and convenience of the machine, significantly reducing the time needed for roll changes, cleaning, and maintenance, thus improving the overall efficiency of the leveling process.
Request Your Quote Today
Looking to enhance your metal processing capabilities? Contact us now to get more information or request a quote for our top-of-the-line leveling machines. Our experts are ready to assist you in finding the perfect solution for your industrial needs.