"Unlocking Perfection: An In-Depth Look at Leveling Technology"

Deflection Force Bearing:

• The deflection force generated during the operation of the leveling roller and auxiliary roller is borne by the support rollers.
• Multiple sets of support rollers working together greatly improve the stress state of the leveling roller and facilitate the conduction of leveling pressure.

Leveling Roller Material and Treatment:

• Made of high-grade alloy steel Gcr15, smelted and forged.
• The roller body’s hardness is HRC28-32 after heat treatment, with a hardened layer depth of 2-4mm.
• The leveling surface is chromium plated with a coating depth of 0.1-0.2mm, achieving a surface smoothness of 0.8-0.2.
• The surface hardness is HRC60-64, with mechanical properties including a tensile strength of ≤900N/mm², a yield limit of ≤800N/mm², an elongation coefficient of ≥15%, and an impact resistance value of ≥70N-M/cm.

Support Rollers and Auxiliary Rollers:

• When the support roller bears the deflection force, it is transmitted to the leveling roller through the auxiliary roller.
• The auxiliary roller has the same length as the leveling roller but a slightly smaller diameter, ensuring even force distribution along the entire plate width during the leveling process.
• This avoids indentation caused by uneven distribution of direct contact between the support roller and the leveling rollers.

Design Innovation:

• The roller box draw-out technology is a sophisticated design feature where leveling rolls and support rolls are affixed to a removable plate.
• This removable plate mechanism allows for the rolls to be smoothly slid out from the rear bearing of the upper frame when required.
• The design ensures that the rolls are not only easily accessible but also simple to detach, providing a high degree of flexibility in machine operation.

Maintenance and Cleaning Efficiency:

• The innovative design of the roller box draw-out technology greatly simplifies the maintenance and cleaning procedures.
• With the ability to remove rolls from outside the machine, there is no need to disassemble internal components, streamlining the cleaning process.
• This feature significantly reduces the downtime associated with machine maintenance, leading to cost savings and increased productivity.
• The ease of access to the rolls also minimizes the labor intensity of cleaning and maintenance tasks, making it a user-friendly feature for operators.

Operational Efficiency:

• The roller box draw-out technology contributes to the overall efficiency of the leveling process by making roll changes quick and straightforward.
• The time-consuming process of disassembling and reassembling the machine for routine maintenance is minimized, allowing for a faster return to production.
• The enhanced accessibility of the rolls means that maintenance personnel can perform their tasks with ease, leading to a reduction in the time taken for each maintenance cycle.
• As a result, the machine’s operational efficiency is improved, leading to higher throughput and better utilization of resources.

Impact on Productivity:

• By reducing the time and effort required for maintenance, the roller box draw-out technology allows for more production time.
• The technology’s focus on ease of maintenance and cleaning means that machines spend less time idle and more time in active use.
• This leads to an increase in the overall productivity of the workshop or production line, as less time is lost to roll changes and maintenance.
• The technology also supports a more consistent production schedule, as unexpected machine downtime is reduced.